USE CASE
Enhancing Operational Excellence and Quality Control
GOALS
In industries such as automotive, electrical equipment, and machinery, maintaining high standards of operational excellence and quality control is paramount. Matix provides a cutting-edge solution to elevate manufacturing processes, ensure consistent product quality, and drive continuous improvement.
WHAT WE DO
How MATIX Helps
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Process Puzzles
Manufacturers in these sectors often grapple with:
- Inconsistent product quality across production runs
- Difficulty in identifying root causes of quality issues
- Lack of real-time process monitoring capabilities
- Inefficient data collection and analysis for improvement initiatives
These challenges can lead to increased scrap rates, customer complaints, and missed opportunities for process optimization.
The Matix Solution
Matix's IoT-enabled platform offers a comprehensive approach to operational excellence:
Multi-sensor Integration
Beyond cycle counting, Matix integrates with temperature, pressure, and coolant flow sensors to provide a holistic view of the production process.
Real-time Process Monitoring
The MATIX EAM platform offers live insights into critical process parameters, allowing for immediate intervention when deviations occur.
Data-driven Quality Control
By tracking and analyzing process stability, Matix helps identify patterns and factors affecting product quality.
Continuous Improvement Tools
The platform's analytics capabilities support root cause analysis and continuous improvement initiatives.
Consistency Conquered
By leveraging Matix for operational excellence, manufacturers can achieve:
- Improved process stability and consistency
- Reduced scrap rates and quality-related costs
- Enhanced ability to meet and exceed quality standards
- Data-backed insights for continuous improvement projects
Our case studies demonstrate how companies using Matix have significantly improved their operational metrics, including a 2% increase in Overall Equipment Effectiveness (OEE) for an international manufacturer.
For operational excellence managers, quality control professionals, and plant managers focused on driving manufacturing excellence, Matix provides the tools and insights needed to take production processes to the next level.
Downtime Dilemma
Manufacturers in industries such as automotive, household appliances, and consumer goods often struggle with:
- Unexpected machine breakdowns
- Inefficient maintenance schedules
- Lack of real-time visibility into equipment performance
These issues lead to prolonged downtime, reduced productivity, and ultimately, lower OEE.
The Matix Solution
Matix's IoT-powered Enterprise Asset Management (EAM) platform provides:
Real-time Monitoring
Our MATIX Box sensor uses an accelerometer to measure impacts and movements, tracking cycle counts and times accurately.
Predictive Maintenance
By analyzing performance data, Matix helps identify potential issues before they cause breakdowns, allowing for timely interventions.
Automated Data Collection
With NB-IoT technology, data is automatically sent to the cloud, eliminating manual data entry errors and delays.
Comprehensive Analytics
The MATIX EAM platform offers in-depth insights into equipment performance, helping identify areas for improvement.
Productivity Unleashed
By implementing Matix, manufacturers can achieve:
- Up to 30% decrease in downtimes
- 2% or more increase in Overall Equipment Effectiveness (OEE)
- Improved process stability and efficiency
As demonstrated in our case study with a leading plastic furniture manufacturer, Matix's solution can significantly reduce downtime, leading to substantial improvements in productivity and cost savings.
+20%
Tooling asset efficiency
Through process and performance analytics
-40%
Downtime
Through condition monitoring and predictive analytics
+15%
Asset lifecycle extension
Through monitoring of predictive and corrective maintenance
-10%
Supply costs
Through greater collaboration with suppliers and increased visibility
ULTRA PERFORMANCE
Powerful data insights.
Check the status of indicators like Alignment, Balancing, Temperature and more — all in a single screen. Keep up with failure trends before being alerted by an insight.
SEE WHAT OUR CUSTOMERS SAY
Leading enterprises rely on Matix
Matix is an effective and easy to implement solution for digitalizing tooling management from efficiency analysis to predictive maintenance planning.
Dario Capitanio
Group Operations Manager
Matix is a powerful tool that simplifies Tooling Management by enabling us to have live remote access to all our tooling information through a cloud-based system. All the tools you have around the world in the palm of your hand.
Marco Ibarra Lopez
Tooling Manager
With MATIX we push limits, finding efficiencies and boosting performances. MATIX guides our production needs, reducing downtime and optimizing performance.
Ivan Tanasijevic
Technical Operation and Maintenance Leader
A game changer for the procurement department: introducing the digitalized management of outsourced tools, centralizing information and automatizing data acquisition.
Antonio Furci
Head of Procurement
New eyes on your molds production to lead performance towards operational excellence.
Emanuele Quarin
Digital Industrial Operations Director
MATIX allows a centralized and automated system to control molds, handling an alarm system for predictive maintenance and performance management.
Mattia Battesini
Production Manager
Trusted By:
MAXIMIZE OEE
Your Tools, Our Technology
Take control of your industrial tools' performance. Our demo will show you how to leverage real-time data, predictive analytics, and comprehensive asset management to minimize downtime and maximize productivity.
“New eyes on your molds production to lead performance towards operational excellence.”
Emanuele Quarin, Digital industrial operations director